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Automated control system for vacuum process unit

Name: ACS of the vacuum process unit
Start: 05(may) 2011
Finish: 08(august) 2011
Location: Moscow
Customer: "Laboratory of vacuum technologies" (http://e-beam.ru), Vasily Grigoriev
Performers: Roman Savochenko, Maxim Lysenko
Description: The implementation of the template project of the vacuum process unit ACS with control of the plasma generation through the specified prescription.
Materials: page (restricted access)
Вакуумная установка (30 Kb)


Contents

Introduction

The object of automation is the "Vacuum process unit," produced by "Laboratory of vacuum technologies" (http://e-beam.ru). Automation of the unit is made by the programmable logic controller (PLC). Operational control is made by the panel computer with the screen (1600x900).

1. Work

The scope of work includes the following tasks:
+ Development of the main mnemonic scheme of the unit and technological process control.
+ Forming groups of graphs for main technological parameters.

+ Separate choice of the session: the program's name and time of the program.

+ Formation of the instant values of the parameters, the operator's actions and alarms report.

+ To rewrite the document of instant values for generation time made optimal.

+ The implementation of the values of the parameters export from the graphics and the report of the instant values to the CSV format.
+ Implementation of the editing and execution frames of the prescriptions (user's programs)

+ Confirmation of removal the program to prevent accidental operation.
+ Copy (duplication) of the program.
+ Validation of input argument values when editing. By indicating in the PrescrComs table parameters' names in the following format: ParameterName|min|max.
+ To save the program in the context of the execution only at startup, or periodically update the selection until is not executed.
+ To add the selection of prescription-program session in the data table.
+ Moving the execution of prescription-program of the user to the DAQ.JavaLikeCalc.
+ Saving the last prescription session execution duration and display it in the execution of the current one, it must be taken from the history of sessions.

+ Remote adjustment.
+ Generic project's parts separating to different DB for make simple to mass update several machineries (0.5).
+ Additions to primitive "Document", archive mode, massively working with DB instead the archives storing into attributes of widget (1).
+ Complex report forming for prescriptions-programs execution (1).
+ Month selection appending, for user's programs executions report scanning for programs and sessions list, for exclude long processing for long protocols, but use all archive space (0.2+0.3).
+ New mnemo of second machine of vacuum unit (3).
+ OpenSCADA building for PLC SMH2Gi (2).
+ The prescription's command return is set to string "1:Message", where 1 — return code, and "Message" — optional the command message, which places to the protocol instead of the list and the argument's values (0.1).
+ To add temporary variables (tmp1-10) for call into prescription command (0.1).
+ To add the command for step force moving (0.2).
+ The multiple sessions call problem resolving in the document archiving context (0.1+0.5)
+ The protocol SCU-750 realization (2)


Remarks:
* There is no any reaction to the selection of gas on the mnemonic scheme (the limits of set/display of the flow are not changed).

+ The change of the top scale during the selection of gas is added and verified.

* Step of the pressure changing by means of "arrows" is completely indigestible (0.9 and 0.09), and when it will be working the selection of gas, the step will be different for different channels. It should be fixed 1 and 0.1, for example.

+ The "prec" attribute is added, and its value is set to 1, which provides step modification of 0.1 and 1.

* I found how to display data for a particular process in the graphics, but I have to move forward in time for it (the process is behind the right edge of the graphic).

+ Fixed.

* Data over ~ 80 seconds are not displayed in the he table of values ​​accumulated values. (it says "error" in cells).
* OpenSCADA crash during multiple connection to the session.

+ Probably fixed. It is necessary to download the revised building.

Action source page doesn't exist yet(/Using / Vacuum Proc Unit / matrials?)

Links

Referring pages: HomePageEn/Using/PLC/firmwareARM
HomePageEn/Using/VacuumProcUnit


 
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